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ET521 · Fault Finding in Asynchronous Motors

Experimental Apparatus for the Study of Faults in Asynchronous Motors

A kit on wheels for the study of the faults that most often stop a three-phase squirrel-cage asynchronous motor with brake. It has two units, a diagnosis panel for the student and a control panel for the teacher, plus the motor and its braking system. The teacher sets a fault. The student finds it by measurement and safety testing.
Description
    The ET521 puts a squirrel-cage asynchronous motor, a brake and two panel units on one frame with wheels. From the lockable control panel the teacher switches faults into the motor windings and into the brake circuit without tools, and the student cannot see which one is active. The student starts the motor from the diagnosis panel, which brings out every measurement point, and locates the fault by voltage, current, continuity and insulation measurements. The apparatus plugs into the 400 V three-phase mains with a Hypra plug on a 5 m cable. An isolating transformer and a 30 mA residual current device protect the student during every measurement.
Features
  • kit on wheels with two units, a squirrel-cage asynchronous motor and a braking system
  • diagnosis panel for the student, lockable control panel for the teacher
  • simulation of the most frequent faults: damaged winding, open winding, short circuit, winding shorted to earth
  • fault on the brake circuit
  • faults set by the teacher without tools and hidden from the student
  • diagnosis by measurements and safety tests
  • measurements possible in dusty conditions
Specifications
    Power supply 400 V, 3 phases, 50 Hz
    Mains connection three-phase Hypra plug on a 5 m mains cable
    Motor three-phase squirrel-cage asynchronous motor with brake
    Units 2, student diagnosis panel and teacher control panel
    Fault types damaged winding, open winding, short circuit between windings, winding to earth, brake supply interrupted
    Protection isolating transformer, residual current device 30 mA
    Frame with wheels 650 × 700 × 1150 mm
    Weight 135 kg
400V
L 650 W 700 H 1150 mm
135 kg
Learning objectives / experiments
  • structure and connection of a three-phase asynchronous motor with brake
  • simulation of the common faults of an induction motor with brake
    • damaged winding
    • open winding
    • short circuit
    • winding shorted to earth
  • a fault-finding method that goes from the symptom to a measurement and then to the faulty component
  • measurement of winding resistance, continuity and insulation resistance
  • safety tests before a motor is energised
  • diagnosis of a fault on the brake circuit
Scope of delivery
  • 1 frame with wheels
  • 1 student diagnosis unit
  • 1 teacher control unit
  • 1 three-phase squirrel-cage asynchronous motor with braking system
  • 1 mains cable, 5 m, with three-phase Hypra plug
  • 1 set of safety measuring leads
  • 1 set of instructional material

All components and accessories listed under Scope of delivery are supplied, whether or not they are visible in the illustrations.

Required for operation
  • 400 V, 50 Hz, 3 phases, three-phase Hypra socket